Predictive Maintenance
Forecast failures before they happen and prioritise maintenance windows.
AI for Manufacturing
AI on the factory floor that integrates with your MES, ERP and equipment — driving measurable OEE gains inside a single quarter.
Driving Intelligent Decisions Across Segments
We partner with teams across the manufacturing value chain.
Discrete Manufacturing
Automotive, electronics, industrial equipment and consumer goods.
Process Manufacturing
Chemicals, pharma, food & beverage and materials.
Contract Manufacturing
High-mix, high-variability plants serving multiple brand owners.
Heavy Industry
Metals, mining, cement and large-asset operations.
What we build
A complete AI capability set tailored to your industry.
Visual Quality Inspection
Camera-based defect detection embedded into the line.
Shift Reporting Automation
Auto-summarised shift, incident and downtime reports.
Operator Copilots
In-context assistants for troubleshooting, SOPs and knowledge lookup.
Energy & Yield Optimisation
Recommend setpoints that reduce energy use and improve yield.
Supply & Scheduling Agents
Balance orders, materials and capacity across constraints.
What you get
Every program ships tangible artefacts your teams own end-to-end.
Production-ready models
Trained, validated and deployed against your equipment and data.
MES / ERP integration
Bi-directional connectors so insights land inside the systems your teams already use.
Operator dashboards
Line, shift and plant-level views engineered for the floor.
Runbooks & handover
Ops runbooks, alerting and training so your teams own the outcome.
Problems we solve
For every operational bottleneck, a mapped AI solution.
Common bottleneck
Mapped AI solution
Unplanned equipment downtime disrupts production schedules.
Predictive maintenance models on sensor + MES data flag failures days in advance.
Quality escapes only caught downstream, causing costly rework.
Inline computer-vision inspection at line speed with real-time operator alerts.
Manual shift reports delay decisions and hide root causes.
AI shift copilots auto-generate reports and surface anomalies as they happen.
Tribal knowledge lost when senior operators retire.
Knowledge-capture agents turn SOPs and troubleshooting into searchable copilots.
Why Spearhub
Built for manufacturing — not adapted to it.
OT + IT fluency
We speak PLCs, MES and ERPs — not just data science.
Deployed on-prem or edge
Models run where they need to, including air-gapped environments.
Compliance-ready
ISO, GxP and audit-friendly by design.
Outcome-based engagements
We commit to OEE, quality and downtime targets — not just deliverables.
Impact we deliver
The metrics we commit to and track in every engagement.
0%
Reduction in unplanned downtime
0%
Faster defect detection
0 pts
Average OEE lift
0 weeks
First model to production
0×
Faster shift reporting
Client success stories
Real programs, real outcomes — inside businesses like yours.
38% ↓ downtime
“Predictive maintenance paid for the entire program in the first quarter.”
Plant Director
Byovet
62% faster QA
“Vision inspection catches defects operators would only spot at final QC.”
Quality Head
Desert Engineering Group
9 pts OEE
“The shift copilot changed how our supervisors run the line.”
Ops Manager
Varasiddhi Vinayaka Engg
Trusted by ambitious companies of every size.
Ready to Transform Your Business with AI?
Let's identify where AI can create the greatest impact across your business.